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Next-generation Industry 4.0 Automation Solutions Equipped with Digital Twin

40%

improvement in field engineers’ efficiency

50%

reduction in man hours required for on-site quality inspection

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Overview

OMRON Corporation is an automation company with its core competencies in Sensing & Control + Think technology and is engaged in a wide range of businesses including control equipment, electronic components, social systems, healthcare, and the environment.

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Project Background

In a manufacturing facility, the process of simulating Automated Guided Vehicles (AGVs) for decision-making on their deployment is time-consuming and resource-intensive. The client needs an efficient and accurate solution to simulate AGV behavior, evaluate different deployment scenarios, and make informed decisions regarding their implementation. 

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Solution

Digital Twin: 3D Replica

By converting Solidwork files into 3D assets, Omron creates precise 1:1 scale replicas. These replicas are seamlessly integrated into PC and Extended Reality, enabling engineers and designers to explore intricate details. This fosters collaboration and informed decision-making, ultimately enhancing efficiency and delivering exceptional products to customers.

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Real Time Monitoring with Open-RMF Integration

Open-RMF integration enables real-time monitoring, providing continuous updates on system performance and behavior. Businesses gain comprehensive insights for data-driven decision-making, optimizing operations for enhanced efficiency and reliability.

Data Analytics and Simulation

Data Analytics and Simulation empower businesses to leverage advanced technologies for enhanced decision-making. Through Augmented Reality, live environments can be visualized with dynamic heatmaps, providing real-time insights and improving situational awareness. Additionally, digital twin simulations enable the accurate representation of robot movements in various spaces, facilitating effective planning and optimization.

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Augmented Reality Visualization

The simulation results and deployment scenarios are visualized using Spaitalwork AR Application. Through AR-enabled devices, such as smart glasses or tablets, clients can overlay virtual AGVs onto the physical environment. This interactive visualization allows clients to observe the simulated AGVs in real-time, navigate through different deployment configurations, and evaluate their impact on operational efficiency, throughput, and resource allocation.

Results

  • Streamlined decision-making process: Clients efficiently evaluated multiple AGV deployment scenarios and identified bottlenecks.

  • Enhanced accuracy and reliability: Integration of real-time data from Open RMF ensured accurate representation of AGV behavior.

  • Improved deployment strategies: Clients selected optimized strategies that maximized productivity and minimized disruptions.

  • Cost and resource savings: With Digital Twin, engineers are now able to complete the simulation within a few minutes

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